DT Advantages and Disadvantages - Processess
(Topic 5)
- Created by: Sarah barqawi
- Created on: 15-04-12 12:46
Moulding
Used for: Metals, Plastics, food, ceramics and Metal matrix composties
Advantages
- form any shape in form
- little or no waste - CLEAN TECHNOLOGY.
- suitable for batch & volume
- no finishing required.
Disadvantages
- Moulding is done in one form - can't be characteristics of assembly or disassembly
- High initial capital cost
Casting
Used for: Metals, plastics, food, ceramics and some composites.
Advantages
- no joints therefore strong, durable and inexpensive
- smooth overall design without any visible joints.
Disadvantages
- finishing meant to be required
-being solid pieces... damage done can be permanent
Fusing
Used for: Metals, ceramics and plastics
Advantages
- cheap and easy to carry out for the manufacturer
- cheaper for the user due to the cutting costs of a cheap manufacturing process.
- one of the more inexpensive manufacturing methods
Disadvantages
- time consuming for the manufacturer
- rough finishing on
- edges that need to be joined need a better finishing touch -> manufacturer may need to integrate abrading.
Cutting
Uses - All Materials
Advantages
- convenient
- allows for materials, such as wood, be shaped without a mould
Disadvantages
- requires a sharp edge - potentially dangerous
- when done by hand, a lot of effort is needed
- a lot of unused material is discarded if it is not useful --> THIS IS NOT GREEN.
Abrading
Used for: Metals, plastics, timber, food, ceramics and some composites
Advantages:
- materials that are worn down and abraded are smoother and less dangerous for users
Disadvantages:
- when manufacturers abrade or wear down materials, material worn away goes to waste. THEREFORE:
- Abrading costs money and wastes materials
Advantages of Craft Production
Advantages of Craft Production
- A lot more care is put into a product therefore, higher quality than something that is mass produced.
- The product can be customised to fit personal needs --> good deal of flexibility for the designer, customer and craftsman
- much skill is often required for the craftsman --> Therefore they can charge more for the manufacturing of the product.
Disadvantages of Craft Production
- Great amount of time and effort, making the product more expensive
- Not possible to produce things on a large scale therefore equating to possible loss of profit for the manufacturer. However, higher prices of craft produced products can sometimes make up for this.
- Not designed for disassembly, so if something goes wrong in the production, there are no interchangeable parts
- Every piece becomes more valuable, so if there are any defects, they become more important.
Advantages of Assembly Line Production (Mechanizat
- The creation of economics of scale... the product is cheaper
- The quality and finish of the product is improved as fewer human errors occur
- Often, repetitive dirty tasks can be carried out by machines
- Increased wages due to skilled work force
- Efficiency of production: less time take to produce goods
Disadvantages of Assembly Line Production (Mechani
- Low job satisfaction
- Environmental Pollution
- Worker’s boredom
- Health and Safety. Work conditions are usually poor, sometimes due to lack of safety standards
- Redundancy - Machinery for labour substitution
- Cost of Energy, training and capital machinery. Increased wages die to highly skilled operators needed.
The Impact of Automation on Working Conditions
Advantages
- Replacing human operators with machines in hard, phyiscal or monotonous tasks
- Replacing humans in tasks done in dangerous environments (ie, in fire, space, underwater, nuclear etc)
- Performing tasks beyond the capability of humans of size, weight, speed, endurance etc.
- Economy improvement.
The Impact of Automation on Working Conditions
Disadvantages
Techinal limitation - current technology is unable to automate all the desired tasks
- Security threats: An automates system may have limited levels of intelligence, hence it is most likely susceptible to commit error
- Unpredicatble development costs - The research and development costs of automating a process may exceed the cost saved by the automation iself.
- High initial cost. - huge investment in comparison with the unit cost of the product
Reasons for cleaning up manufacturing
- Promoting positive impacts
- ensuring neutral impact or minimizing negative impact through conserving natural resources
- reducing pollution and use of energy
- refucing wastage of energy and resources
- conserving raw materials and energy
- eliminating toxic raw materials
- reducing the quantity and toxicity of all emissions and waste before they leave a process
Strategies for cleaning up manufacturing
- Many companies react to legislation by doing the minimum required
- pressure and legislation are reactions to situations that have already developed. They are examples of reactive response
- A better approach is to be proactive; that means to address those problems before they arise
- consumers feel responsibility if legislation is in place
- manufacturers need to recycle
- consumers will need to achieve a better balance between what they want and need
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